ABB is advancing its Mission to Zero program at its Sasbach manufacturing website in Germany, demonstrating how on-site renewable power, electrification and digital power administration can ship significant emissions reductions whereas strengthening power resilience.
The Sasbach website manufactures enclosures and power distribution methods for native and regional markets, supporting ABB’s manufacturing footprint in Germany.
As a part of ABB’s international Mission to Zero program, the location is implementing a data-led decarbonization roadmap targeted on power effectivity, renewable electrical energy and good power administration.
Sasbach is one in all 37 ABB websites worldwide presently taking part in this system, which goals to considerably cut back operational emissions throughout ABB’s international footprint.
With manufacturing and manufacturing accounting for round one-fifth of world carbon emissions, bettering power effectivity and accelerating electrification are crucial to reaching European local weather targets. The Sasbach website reveals how producers can cut back emissions whereas sustaining dependable, aggressive operations.
Taken collectively, the actions applied on the Sasbach website ship complete COâ‚‚ financial savings of roughly 3,786 tons.
This consists of round 2,700 tons of COâ‚‚ financial savings from the acquisition of licensed renewable electrical energy from the grid, alongside annual emissions reductions of roughly 1,086 tons of CO2 delivered by on-site measures.
Of those yearly on-site financial savings, round 550 tons of COâ‚‚ per yr come from on-site photo voltaic era, which has been expanded. The location now operates 3,410 photovoltaic modules, producing round 1,500 megawatt-hours of electrical energy yearly. This is sufficient to provide roughly 400 properties for a yr.
On-site era will cowl near one-third of the location’s complete electrical energy demand, lowering publicity to risky power costs and enhancing long-term power safety.
A newly put in transformer station ensures secure and environment friendly integration of the renewable electrical energy into the location’s energy infrastructure.
The remaining reductions are achieved by electrified manufacturing upgrades, power effectivity measures, and digital power administration.
Collectively, these actions are strengthening power resilience and supporting secure, dependable day-to-day operations.
Mike Mustapha, president, ABB Electrification’s good buildings division, says: “What we’re doing at Sasbach reveals how Mission to Zero works in observe.
“By investing in on-site renewables, electrifying our processes and utilizing digital power administration, the location is lowering emissions whereas additionally bettering power resilience and day-to-day operational stability. This sort of sensible progress is what is going to matter most for producers navigating the power transition.”
In parallel, ABB has continued to modernize manufacturing processes to scale back power demand at supply. A brand new powder-coating facility has expanded manufacturing capability whereas considerably decreasing power necessities.
Designed throughout two ranges, the power incorporates warmth restoration and operates with considerably decrease put in heating capability than typical methods, supporting each effectivity beneficial properties and manufacturing reliability.
Extra effectivity measures throughout the location embrace full LED lighting in manufacturing areas, constructing automation by way of the ABB i-bus KNX, waste warmth restoration from compressed air methods, and optimized course of controls.
Twenty-one onsite electrical automobile (EV) charging stations assist low-emission mobility for workers and guests.
Collectively, these initiatives have considerably improved power productiveness in contrast with 2019 ranges, whereas serving to stabilize operations and cut back working prices.
ABB’s Constructing Automation System (BMS) and power administration options carry these measures collectively, offering real-time visibility into power use and enabling steady enchancment and data-driven decision-making that helps effectivity, resilience, and operational stability.
Constructing on these achievements, ABB has outlined a transparent roadmap for the subsequent part of decarbonization at Sasbach. Battery storage methods are deliberate to retailer extra photo voltaic electrical energy and assist manufacturing throughout peak demand and evening shifts.
Gasoline-based heating methods are being progressively changed with electrical heat-pump options, lowering reliance on fossil fuels over time. The location can also be evaluating the potential for on-site wind era to additional strengthen power self-sufficiency sooner or later.
The Sasbach website joins ABB’s rising international community of Mission to Zero areas spanning Europe, the Americas and Asia. Mission to Zero started as a neighborhood initiative at ABB’s Lüdenscheid manufacturing facility in Germany and has since scaled globally.
Collectively, Mission to Zero websites are already lowering greater than 60,000 tons of CO2e emissions from our operations per yr, demonstrating how electrification, digitalization and power effectivity can ship measurable progress towards low-carbon manufacturing.
By means of continued funding in renewable electrical energy, electrified processes, and good power administration, ABB’s Sasbach website is turning into a future-ready manufacturing location that mixes environmental accountability with robust operational efficiency, supporting a extra resilient and environment friendly industrial base for the area.
