Doosan Robotics launches AI-powered palletizing solution for high-mix manufacturing

Doosan Robotics launches AI-powered palletizing solution for high-mix manufacturing

Doosan Robotics has launched a brand new AI-powered palletizing resolution designed to assist producers automate palletizing whereas lowering engineering complexity and bettering flexibility for altering manufacturing necessities.

The corporate unveiled PalletizHD+ at Automate 2026, describing it as an entire, production-ready palletizing system constructed on its proprietary PalletizOS working platform.

The system is designed to handle one of many largest challenges going through producers at present: adapting palletizing operations to altering merchandise, packaging codecs and manufacturing calls for with out in depth reprogramming.

In keeping with Doosan Robotics, PalletizHD+ can course of as much as 11 packing containers per minute and deal with as much as 4 packing containers concurrently. The answer makes use of synthetic intelligence to robotically generate palletizing patterns based mostly on field and pallet specs, whereas its AI-enabled SwiftMove know-how optimizes robotic journey paths to enhance velocity and stability.

The corporate says the system eliminates a lot of the engineering work historically related to palletizing deployments by offering a unified working surroundings with zero programming required.

PalletizHD+ is constructed round PalletizOS, Doosan Robotics’ native palletizing working system, which incorporates AI-assisted sample technology, a drag-and-drop interface and a 360-degree 3D preview that permits operators to visualise pallet layouts, conveyor configurations and security zones earlier than manufacturing begins.

The software program additionally features a library of validated pallet configurations and saved system setups that may be reused throughout functions.

Designed for collaborative operation, the system helps payloads of as much as 30 kg, reaches as much as 2,030 mm, and may construct pallet stacks exceeding 2,440 mm in top. It additionally incorporates fork pockets for simpler relocation inside manufacturing amenities.

Doosan Robotics says operators can configure new pallet patterns in below two minutes utilizing a single-screen interface with out requiring specialist robotics programming information.

The launch additionally displays the corporate’s broader technique of creating AI-powered industrial automation options on a standard software program platform.

PalletizHD+ combines Doosan Robotics’ robotics and software program applied sciences with greater than 25 years of automation experience from ONExia, the North American automation specialist acquired by the corporate final 12 months.

Wanting past palletizing, Doosan Robotics says it plans to construct a portfolio of AI-enabled robotics options for functions together with welding and floor ending, combining robotics, superior 3D imaginative and prescient and physics-informed AI on a shared working platform.